NEO's famous factory - Under the wave of intelligence, Tederic and Zhenfei create a bright future for intelligent injection molding together

2021 April 19

Ningbo Zhenfei Decorated Curtain CO.Ltd., located in Yuyao, Ningbo, is now the largest manufacturer of smart curtains and parts in China. The annual output of window decoration plastic parts is as high as 840 million pieces, the number of curtains is 4 million pairs, and the total output value is about 350 million RMB. At the same time, based on a high level of trust in the Tederic brand and products, Ningbo Zhenfei Decorated Curtain CO.Ltd. is also the first customer of Tederic's new high-end injection molding machine NEO series. In this issue of "NEO's famous factory," we have a glimpse of the advantages and highlights of the Tederic brand and NEO series models from Ningbo Zhenfei Decorated Curtain CO.Ltd. 's General Manager Lu Jiefei.

 

01.
High precision, high efficiency, and energy-saving compared with similar machines 13.4%

NEOT260 is equipped with ultra-high rigid platen structure, optimization of the movement curve of the clamping mechanism, Injection double-layer linear rail structure, proportional valve for injection parts, etc., while ensuring high-precision and high-stability injection, it has set a new benchmark for similar products in terms of energy-saving and efficiency.

High precision, high efficiency, energy-saving compared with similar machines 13.4%

 

The injection cycle of NEO·T260 is only 21 seconds

 

"The injection cycle of NEO·T260 is only 21 seconds, 1-2 seconds faster than the same type of machine, and the efficiency is increased by about 9%. This is a strong competitive advantage for Zhenfei's products. In terms of energy consumption, NEO· T260's actual production energy consumption test data is 0.3335KW⋅h/kg, which saves energy by 13.4%." said Lu Jiefei.

 

Energy consumption monitoring report

Sample name

The NEO series of Tederic Machinery

A well-known brand injection molding machine

Machine specifications

NEO.T260Toggle Clamp Injection Molding Machine

Clamping force:2600kN

Screw diameter:Φ55

Toggle Clamp Injection Molding Machine

Clamping force:2500kN

Screw diameter:Φ50

Monitoring basis

 

GB/T 25156.2020 (General technical requirements inspection methods for rubber plastic injection molding machines

GB/T30200.2013Energy consumption detection method for rubber plastic injection molding machine

Test results

Actual production energy consumption: Tederic saves energy by 13.4%

0.3335kw·h/kg

0.3852kw·h/kg

Dural parallelism

0.09mm

0.20mm

Injection weight repeatability

0.295%

0.816%

 

Generally speaking, plastic products in the window decoration industry have minor effects and mold cavities. Many parts need to be assembled automatically after injection molding. Therefore, it poses a significant challenge for product accuracy and injection molding accuracy of injection molding machines. In this regard, Lu Jiefei said that the reason for choosing Tederic's NEO·T260 injection molding machine is to trust Tederic's brand on the one hand and to be optimistic about its outstanding performance in terms of stability, injection accuracy, injection efficiency, and energy consumption on the other.

Generally speaking

 

Production case

 

Production case

Machine

NEOT260

Screw diameter

Φ55mm

Injection weight(PS)

571g

Clamping force

550mm

Product Description

Roller shell

Dimensions

white30#

Molding materials

POM

The weight of a product

2.2g

膜腔数

16

Cycle

21s

 

02.
Closed-loop service, professional and rigorous complete service system process

As a leading provider of intelligent injection molding machine solutions in China, Tederic is committed to providing customers with flexible, comprehensive, and customized one-stop solutions. In addition to expressing recognition of the excellent quality of the Tederic injection molding machine itself, Tederic's direct sales model and the pre-sale, in-sale, and after-sale closed-loop services from the original factory also impressed Lu Jiefei.

Closed-loop service, professional and rigorous complete service system process

"On the day the machine entered the factory, Tederic sent a professional sales service factory engineer to accompany us throughout the entire process to provide us with timely and rapid professional installation and commissioning and on-site technical operation training guidance. Over the past few months, We have received targeted customer return visits and care from Tederic's technical and application engineering departments many times. and felt the professionalism and rigor of their entire service system process."

 

On the day the machine entered the factory

 

At present, Tederic's after-sales service team has hundreds of service engineers, 70% of whom have more than decades of experience in the field of injection molding machines. At the same time, Tederic will provide customers with global 24h no time difference services; it has excellent advantages in professionalism and response speed.

03.
Under the wave of intelligence, create a better future for "intelligent injection molding."

As a window decoration company mainly oriented to overseas markets, Ningbo Zhenfei Decorated Curtain CO.Ltd. has also begun to deploy smart homes under the global wave of intelligence. At present, the proportion of intelligent window decoration products in Zhenfei's products is constantly increasing. The new factory under planning will also invest more in producing products, including electric curtains.
 

Under the wave of intelligence, create a better future for

 

In 2020, Tederic initiated a brand remodeling project, taking "smart injection molding" as an important strategic point for the company to face the future and develop and innovate. This coincides with Tederic's "smart injection" brand positioning. It means that Tederic will always focus on the obsession and spirit of injection molding machines and deliver flexibility. Tederic people who respond and have open minds bring customers more energy-saving, environmentally friendly, efficient, and intelligent injection molding machine solutions.


Tederic's new headquarters building and the all-electric injection molding machine smart factory 4.0 are expected to be completed and put into production in 2022. The project has invested more than 1 billion yuan shortly, covers an area of approximately 33,334 square meters, and has a total construction area of approximately 75,119.44 square meters. It is about taking more significant steps in "intelligent injection molding."

"Tederic's team is full of passion and pioneering spirit. I believe that they can overtake in terms of data and intelligence. I look forward to creating a new world with Tederic and other partners!" Lu Jiefei said.

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